| a) |
A soft winder with heater for cheese dyeing, allowing
the production process of dyed synthetic processed yarn to be reduced
and needing less manpower. |
 |
| b) |
Potential clients include yarn dyeing and yarn sales companies.
Naturally companies that manage the entire process from yarn processing
to fabric production can also be included as potential clients. |
|
| c) |
High fabric elasticity after dyeing, almost equivalent to that by
skein dyeing, has been achieved by utilizing highly productive cheese
dyeing.
As cheese dyeing is utilized, a drastic reduction in the number of
processes is possible when compared to the skein dyeing described
below.
[Traditional skein dyeing process]
(1) Skeining → (2) Crimping (steam set) → (3) Dyeing →
(4) Expander → (5) Cheese winding
[Cheese dyeing process of the TSW-600]
(1) Dyeing → (2) Cheese winding |
|
| d) |
Yarn adjusted to the most suitable low tension and electrically
sent by two feed rollers (installed in front of and behind the heater
respectively) is continuously and stably crimped with the precisely
maintained heater. |
|
| e) |
Unique winding method is employed to retain a certain amount of
low contact pressure, allowing the production of a soft winding package
with uniform and low density, ideal for cheese dyeing. |
|
| f) |
All processing conditions are determined by PLC. Setting can be
carried out with either the touch panel or a PC. |
|
| g) |
Either side (R and L) of the machine can operate independently in
different conditions.
Utilizes a line shaft driving system, allowing for uniform spindle
quality. |
|
| h) |
Each spindle has a doffing timer that allows the yarn
to be kept at the specified length. |
|
| i) |
Winding size is 8 inches (200mm) with 10 inches (250mm)
available as an option. |
|
| j) |
The maximum number of spindles is 96. Adding to it
every 16 spindles (one block) is supported. |
